Steri Horizontal HPHV Cylindrical Sterilizer

Steri Horizontal HPHV Cylindrical Sterilizer Specification

Type
Horizontal cylindrical HPHV

Chamber Size
600 mm (Dia) x 1200 mm (L)

Chamber Thickness
6 to 8 mm (depending on capacity)

Outer Size
1150 mm x 550 mm x 575 mm (L x W x H)

Compressed Air
4 to 6 bar required for process

Door Type
Single / Double Door (Radial Arm Type)

Design Pressure
2.5 bar

Working Pressure
2.2 bar

Design Temperature
140C

Heat Uniform
1C throughout chamber

Insulation
High density mineral wool / glass wool

Net Weight
Approx. 750 kg (varies by model)

Recording Parameters
Digital printer / PLC recording of temperature, pressure

Spraying Mode
Automatic uniform water spray

Outer Trolley
Removable Type SS304 construction

Inner Trolley
Loading Carriage with Platform/Tray Attachments

Spraying Piping
SS316 quality, sanitary design

Steam
Saturated Steam (Industrial / Pure)

Sterilizing Temperature
121C to 134C

Working Temperature
134C max

Sterilization Time
Programmable, typically 15 to 60 minutes

Temperature Scope
Ambient to 134C

Piping System
Integrated SS316 piping

Valves
Sanitary, pneumatic operated

Power Consumption
Approx. 5 kW

Exhaust System
Vacuum-based drying and air removal

Heating Source
Electric steam generator / External steam

Cycle Flexibility
User programmable cycle profiles

Material of Construction
Internal chamber & jacket SS316 / Outer shell SS304

Gasket
Silicon (high temperature resistant)

Compliance
Meets cGMP and ISO standards

Water Tank
Integrated SS316 storage tank

Temperature Sensors
Multiple PT100 sensors for accuracy

Alarm System
Audio-visual alerts for cycle end and errors

Safety Interlocks
Door safety and pressure interlocks

Loading Tray
Perforated SS trays with adjustable height

Chamber Finish
Mirror polished (internal), matt (external)

Control System
PLC based microprocessor controls

Installation Type
Floor mounted, plug & play

Drainage
SS316 bottom outlet with ball valve

Cycle Documentation
Onboard thermal printer or USB export

Pressure Gauge
Bourdon type analog/digital

Display
Digital HMI touchscreen

About Steri Horizontal HPHV Cylindrical Sterilizer

DESCRIPTION:

Type: Cylindrical

Size: Available in different sizes

Sterilizing temp.: 121C to 134C

Doors: Single Hinged door

Construction: Chamber SS 304

Jacket & Non-contact parts-SS 304

Insulation: 50 mm thick Mineral Wool

Piping: SS 304

Door Sealant: High Grade Silicon Gasket

Stand: Tubular MS with Powder Coated

DIGITAL TEMPERATURE CONTROLLER-with an exceptionally precise Digital Temperature Controller and Timer with display. This display is perfect for maintaining and continuously displaying the temperature. An inbuilt alarm system alerts the user on completion of sterilization cycle. This accomplishes the goal of reducing the need to track time and temperature.

It is equipped with the latest model of Multi Port Valve. This single point interface is user friendly and is adept to perform all the phases of sterilization without any need of training.

LOW WATER DETECTION SYSTEM-The machine is equipped with water detection system. Where in case the water level decreases below a threshold then heating elements will automatically turn off.The user will be notified in case the water level is not optimum for regular machine operation.

DOOR FEATURES- The Sterilizer has Hinged Single Door with shooting bolts locking system, Door frame is strong & robust enough to ensure smooth door movement &consistency in alignment, Door movement is smooth to ensure proper door alignment over a long period of time.

Door opening safety:-Door has one mechanical safety lock, Doorwill be open only at the end of cycle and only when chamber is at room pressure and desired chamber temperature is reached.

AIR TIGHT SEALING-Heavy Duty branded silicon gasket will be provided for airtight seal

DUAL VACUUM SYSTEM-Machine having two types of vacuum system, Venture vacuum device is provided to create high vacuum pressure leading to dry loads on completion of sterilization, Machine is equipped with Branded Monoblock Water Ring type Vacuum Pump: For component and drying cycle.

Advanced Construction for Long-Term Durability

Designed with SS316 for the internal chamber and jacket, as well as SS304 for the outer shell, this sterilizer offers exceptional durability and excellent resistance to corrosion. The mirror-polished chamber finish ensures easy cleaning and maintenance, making it highly suitable for applications demanding superior hygiene and long service life.

Highly Flexible, User-Friendly Operation

Powered by a PLC-based microprocessor and a digital HMI touchscreen, the sterilizer allows for user-programmable cycle profiles, real-time monitoring, and intuitive control. Cycle documentation options, such as an onboard thermal printer or USB export, provide convenient and reliable records, meeting stringent compliance and audit requirements.

Comprehensive Safety and Reliable Performance

Equipped with door safety and pressure interlocks, as well as multiple PT100 sensors, the system ensures absolute safety and accurate sterile processing. The audio-visual alarm alerts users for cycle completion or errors, guaranteeing peace of mind during operation. The vacuum-based drying and air removal system optimizes cycle effectiveness.

FAQ's of Steri Horizontal HPHV Cylindrical Sterilizer:

Q: How does the Steri Horizontal HPHV Cylindrical Sterilizer ensure uniform heating during sterilization?

A: The sterilizer uses an integrated SS316 piping system and automatic uniform water spray to distribute heat consistently. Multiple PT100 sensors monitor temperature accuracy, ensuring that every part of the chamber maintains a uniform temperature within 1C.

Q: What benefits does the PLC-based microprocessor control provide for users?

A: The advanced PLC-based microprocessor offers precise control over all operating parameters. It allows for easy user programming of sterilization cycles, real-time monitoring through the digital HMI touchscreen, and secure documentation via onboard printing or USB export-ensuring process reliability and regulatory compliance.

Q: When is the integrated alarm system activated, and what types of alerts are provided?

A: The audio-visual alarm system activates at the end of each sterilization cycle and if any operational errors occur. This ensures that operators receive immediate feedback for timely response, enhancing safety and process integrity.

Q: Where should the sterilizer be installed and what are its installation requirements?

A: The unit is designed for floor-mounted, plug & play installation and should be set up in a well-ventilated production or laboratory area with access to a 4-6 bar compressed air supply and appropriate power source. Its size and net weight suit various facility layouts while ensuring stability during operation.

Q: What safety measures are built into the sterilizer's operation?

A: The sterilizer includes door safety and pressure interlocks, preventing the door from opening when the chamber is pressurized. It also uses sanitary, pneumatic-operated valves and integrated high-temperature silicon gaskets to maintain operational integrity and user safety throughout each cycle.

Q: How is cycle documentation handled for regulatory and quality assurance purposes?

A: Cycle data including temperature and pressure is digitally recorded and can be output via an onboard thermal printer or USB export, facilitating easy audit trails and compliance with cGMP and ISO standards.

Q: What are the key advantages of using a horizontal HPHV cylindrical sterilizer in the pharmaceutical or healthcare industry?

A: This sterilizer offers robust construction, precise process control, high safety standards, advanced documentation, and reliable, uniform sterilization cycles, all of which contribute to superior product quality, regulatory adherence, and operational efficiency in demanding environments.