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Horizontal Cylindrical Steam Sterilizer YSU-405S

Horizontal Cylindrical Steam Sterilizer YSU-405S Specification

Type
Horizontal Cylindrical

Chamber Size
1100 x 600 mm (Diameter x Depth)

Chamber Thickness
810 mm (316L SS)

Outer Size
1500 x 750 x 900 mm (Approx)

Compressed Air
46 kg/cm required

Door Type
Single or double door (horizontally sliding)

Design Pressure
2.5 bar (g)

Working Pressure
1.22.2 bar (g)

Design Temperature
140C

Heat Uniform
1C uniformity in chamber

Insulation
High-density ceramic wool, 50 mm thickness

Net Weight
Approx. 600 kg

Recording Parameters
Digital (with printer), PLC integrated

Spraying Mode
Uniform spray distribution

Outer Trolley
Stainless Steel, removable

Inner Trolley
Stainless Steel, perforated type

Spraying Piping
316L SS, tri-clamp finish

Steam
Saturated steam supply at 47 bar

Sterilizing Temperature
121C 134C

Working Temperature
121C 134C

Sterilization Time
099 minutes (programmable)

Temperature Scope
Room temperature 134C

Piping System
316L Stainless Steel, electropolished

Valves
316L SS, Pneumatically actuated

Power Consumption
68 kW

Safety Features
Pressure relief valve and automatic door interlock

Electrical Supply
3 Phase, 415V, 50 Hz

Control System
PLC based with HMI Touch Screen

Gasket Type
Silicon, inflatable type

Material of Construction
All wetted parts in 316L Stainless Steel

Compliance
meets GMP/GLP standards

Vacuum System
Built-in vacuum pump

Condenser
Stainless Steel shell and tube

Surface Finish
Mirror polished internal & external surface

Water Consumption
2540 liters/cycle

Load Capacity
Approx. 150 liters

About Horizontal Cylindrical Steam Sterilizer YSU-405S

Machine:Steam Autoclave

Type:Cylindrical

Quantity :1 No.

Size:400x600 mm

Sterilizing Temperature:Maximum 121Deg C

Design standard as per: Construction as per: European CE Standard

The Sterilizer Electrical Wiring is safe and following electrical Standard:

IEC 60601-1-2016

IEC 60601-1-2

IEC 61010-2

Certifications:ISO 9001:2015, ISO 13485:2016,

IS specification Mark IS: 3829 (PART-1), WHO GMP

Chamber Volume:75 Litters

Doors:Single Hinged Door

Material of Construction:Chamber: SS 304

Jacket & Non-Contact Parts: SS 304

Insulation : 50 mm thick Mineral Wool

Piping: SS 304

Door: MS inner lined with high Grade SS 304

Insulation cladding: SS 304

Door Sealant: High Grade Silicon Gasket

Stand: Tubular MS with Powder Coated

Finish: Internal: Mirror

External : Matt

Advanced PLC & HMI Control

The YSU-405S sterilizer is equipped with a PLC-based control system complemented by an intuitive HMI touchscreen. This interface facilitates easy programming and real-time monitoring of sterilization cycles, parameters, and safety features. Users can customize processes with precision, while the built-in printer records critical data for documentation and traceability. Digital integration with automated controls ensures consistent and repeatable results for high-quality sterilization.

Superior Construction & Compliance

All wetted surfaces of the YSU-405S are crafted from premium 316L stainless steel, offering durability, chemical resistance, and longevity. The mirror polished internal and external finishes contribute to easy cleaning and aesthetic appeal. The sterilizer is engineered to meet stringent GMP/GLP standards, ensuring compliance for pharmaceutical and research applications. High-density ceramic wool insulation optimizes energy efficiency and maintains uniform temperature within the chamber.

Safety and Process Features

Safety is a key focus in the YSU-405S design, incorporating a pressure relief valve and automatic door interlock to protect operators and maintain chamber integrity. The inflatable silicon gasket ensures a secure, leak-proof seal and uniform spray distribution guarantees thorough sterilization of equipment and materials. Additionally, a built-in vacuum pump and programmable timer enhance process efficiency and flexibility for varying sterilization needs.

FAQ's of Horizontal Cylindrical Steam Sterilizer YSU-405S:

Q: How does the PLC-based control system enhance sterilization efficiency in the YSU-405S?

A: The PLC-based control system with HMI touch screen allows precise programming and real-time monitoring of sterilization parameters, ensuring every cycle is optimized for efficiency and repeatability. This system supports customizable cycles, automatic recording of data, and swift troubleshooting through user-friendly controls.

Q: What safety features are implemented in the YSU-405S to ensure operator protection?

A: Safety is ensured with a pressure relief valve that prevents over-pressurization and an automatic door interlock that only permits door opening when safe conditions are verified. The inflatable silicon gasket creates a reliable seal, further safeguarding users during operation.

Q: When should the built-in vacuum pump be utilized during sterilization cycles?

A: The built-in vacuum pump is used before and after the steam sterilization process. It effectively removes air from the chamber, allowing saturated steam to penetrate all items uniformly, and assists in drying loads post-sterilization, leading to better sterilization outcomes and drier end products.

Q: Where is the YSU-405S best installed for optimal performance and compliance?

A: This sterilizer is ideally suited for installation in pharmaceutical manufacturing facilities, research laboratories, and healthcare centers in India and abroad where compliance with GMP/GLP standards is required. It is designed for cleanroom-compatible environments due to its robust construction and hygiene-centered design.

Q: What process steps can users program into the YSU-405S sterilizer?

A: Users can program various parameters such as sterilization temperature (ranging from 121C to 134C), sterilization time (0-99 minutes), and pre/post-vacuum cycles. The touchscreen interface enables easy adjustment of cycles to match specific sterilization requirements, all with digital recording for quality assurance.

Q: How does the uniform spray distribution benefit sterilization outcomes?

A: The uniform spray system ensures that saturated steam and cleaning agents are evenly distributed throughout the chamber, guaranteeing thorough exposure of all surfaces to sterilizing conditions. This promotes consistent and reliable sterilization of equipment and materials, essential for quality assurance.

Q: What advantages arise from the 316L stainless steel construction and mirror polished finish?

A: 316L stainless steel provides exceptional resistance to corrosion and facilitates easy cleaning, while the mirror polish on internal and external surfaces reduces contamination risk and enhances overall hygiene. This combination ensures longevity and consistent performance, important for regulated environments.